1. Production Operations & Execution
- Execute daily production plans as per approved schedules and dispatch requirements.
- Supervise cleaning, grading, weighing, packing, labeling, and dispatch activities.
- Ensure optimum utilization of machines and manpower to meet productivity targets.
- Monitor production output, downtime, and yield; initiate corrective actions.
- Coordinate with maintenance teams for breakdown resolution and preventive maintenance.
2. Manpower & Shift Management
- Allocate operators, technicians, and contract manpower across production lines and shifts.
- Monitor attendance, discipline, productivity, and shift adherence.
- Train shop-floor staff on machine operation, work instructions, safety procedures, and productivity norms.
- Ensure smooth shift handover and continuity of operations.
3. Shop-Floor Discipline & SOP Adherence
- Ensure adherence to approved work instructions and operational SOPs.
- Maintain orderly shop-floor practices, housekeeping, and line discipline.
- Ensure proper material movement and storage as per defined process flow.
- Escalate operational deviations or process issues to the Production Manager.
4. Machine & Utility Monitoring
- Monitor operation of VFFS packing machines, conveyors, weighing scales, and allied equipment.
- Maintain machine operation logs, production records, and basic checklists.
- Coordinate with maintenance teams for spare availability and service support.
5. Safety, Cost, Waste Control & Kaizen
- Ensure adherence to safety guidelines and PPE usage on the shop floor.
- Monitor material consumption, wastage, downtime, and line losses.
- Identify opportunities for Kaizen / continuous improvement in productivity, layout, material flow, and manpower efficiency.
- Implement small improvement projects to reduce waste, improve cycle time, and enhance operational efficiency.
- Participate in Kaizen initiatives, suggestion schemes, and standardization activities.
- Report safety observations, near-miss incidents, and corrective actions.
6. Reporting & Coordination
- Prepare and maintain daily production MIS, downtime reports, and manpower records.
- Track productivity, efficiency, and machine utilization metrics.
- Coordinate with DCs, Planning, Maintenance, and Dispatch teams for smooth operations.
- Support continuous improvement initiatives and best practice sharing across units.